Vario Dosage Container
Many years of experience have taught us that every plant has its own individual challenges due to such things as local conditions, substrate type, the size of the plant, etc.
The Vario dosage container’s modular design in 7 m³–120.5 m³ sizes makes almost anything possible.
An electrically powered hydraulic unit is used to drive the Vario push components.
The standard system comes equipped with a Siemens S7 that permits autonomous control. It can also be integrated into a new or existing control system.
The container is impervious to fluids. Its modular construction allows it to be expanded
The dissolving screw permits even, unobstructed dosing, even with substrates that are cumbersome to transport.
TRANSMISSION & MOTORS
We use planetary gear technology, which provides a high degree of efficiency and is resistant to wear and tear.
The stainless steel piston rods in the hydraulic cylinders are equipped with a dual seal, which prevents the medium from mixing with the hydraulic oil.
VARIO PUSH COMPONENTS
Vario’s conveyor rails are made of stainless steel and plastic. The outstanding efficiency and stability of this technology is unrivalled in the entire branch.
DISCHARGE SCEW CONVEYOR
The position of the integrated discharge screw conveyor allows for even delivery of the medium.
One of its special features is our Vario conveyor rails. Their alternating conveyor mechanism allows for the steady, even discharge of materials. When the conveyor elements are moving forward, the push components unfold to powerfully drive the materials in the output direction. When the rails are moving backwards, the push components lie flat and slide through the material with very little resistance, allowing very little material to be pulled backwards.
In its standard configuration, the Vario dosage container can produce an output of up to 20 m³/h, depending on the substrate. Additional output performance can be customised to meet your needs.
Vario equipment can be integrated with all the usual subsequent equipment.
We can deliver and manage the following systems, together with all their accompanying components, in their entirety.
- Pumping equipment
- Screw technology
Standard Sizes 7m³ -120,5m³
The modular cartridge construction design in small increments makes almost anything possible.
Equipment size / model designation is presented as follows. (See model 212)
The first number indicates the number of conveyor rails, width of the machine.
(in the example of Model 212: 2 conveyor rails; each further conveyor rail +0.7 m)
The second number indicates the number of cassettes along the length of the machine.
(in the example of Model 212: 1 cassette; each further cassette +3 m)
The third number indicates the number of cassettes along the height of the machine.
(in the example of Model 212: 2 cassettes; each further cassette +0.7 m)
Equipment and Accessories
Hydraulic Lid (Truck/Lorry Loading)
For example, if you are planning to load your Vario dosage system using a truck or lorry, we can offer you a variety of customised solutions.
(The hydraulic lid cannot be fitted in combination with overchage protection.)
Fully and Partially Stainless Steel Models
The standard partially stainless steel model:
The lower screw trough and all surrounding parts that come into contact with the medium are made of stainless steel and plastic, as are all parts of the conveyor equipment and the screws. All other parts are made of powder-coated steel.
The fully stainless steel model:
In the fully stainless steel model, the entire inner part of the dosage system, that is, all the parts that come into contact with the medium, is made of stainless steel and plastic, as are all parts of the conveyor equipment and the screws.
- C profile (steel): moss green (RAL 6005).
- C profile (stainless steel): aluminium white (RAL 9006).
- Substructure and side supports: zinc plated
- Motors, transmission crossbeams, cylinders etc.: deep black (RAL 9005)
Filling Status Monitoring
To allow you to monitor filling status, we offer the appropriate system for each medium. Used in combination with our Vario control system, this ensures precision dosage of the medium.
- Radar sensors
- Laser sensors
- Rotary position monitors
- Weighing systems
Special Electrical Equipment
- Wireless remote control unit
- Load-dependent control
- Integration in ProfiNET / Profibus DP
- Operating indicator lamp
- Tricolour operating indicator column
- Load break switch